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RM 5 & CAP Shift Operator-U&WTP


General Summary

To operate and monitor RM5 Water Treatment Plant, Compressed air plant, plant equipment and processes to support the achievement of uninterrupted quality supply of utilities to the respective production process as per production plan. Trouble shooting and smooth operation of plant as per guidelines given in operation standard and SOPs is an essential component of daily job. Operator will have overall responsibility at plant unit level and will be reporting to Phase3 Utility Operation Supervisor & Section Head.

Essential Duties and Responsibilities

Utility Plants Operation:

Operate and monitor plant, equipment and processes in order to ensure that plant and processes are operating within set parameters.

Planning and coordination of utility plant operations within the shift hours according to the main production plant operational requirement.

Start up and shut down of plants and equipment’s as per operation procedures. Liaison with RM5, SMP3, CCP and DRP3 operation teams for the supply of utilities.

Take and record readings of running equipment and daily operating conditions, perform standard data analysis and record all data in specified log sheets according to set operating procedures.

Carry out routine inspection, adjustment, checking and cleaning of equipment in order to ensure unplanned plant and process interruptions are minimized.

Follow work permit procedures and ensure all safety measures are taken before handing over equipment / vessel or pump for maintenance

Maintain the plant and operation area clean and safe for operation

Follow all operating, safety, environment and quality procedures in order to ensure the highest standards of operation.

Essential Duties and Responsibilities(Contd)

Carry out checks for emergency and standby equipment’s, test run and maintained in order to ensure it is kept in good working order at all times.Communicate clearly with relieving operators on the next shift about current plant / equipment operation, status and hand over the shift and equipment with full and clear information

During emergency, follow all necessary counter measures and contact appropriate staff as laid down in the operating procedures in order to ensure that any risk to personnel, plant or process operation are minimized. Operator has to comply with the Departmental Emergency Procedures for Safe Shutdown and Evacuation if required.

Participate in the nominated training program for specific knowledge and self-improvement as per the requirement

Getting acquainted with all operation areas and manage the shift operation if one of the operator is not available or whenever such situation arises

Operation and monitoring of chemical dosing system. Monitoring and controlling of water quality, chemical treatment and reporting to concerned superiors in case of abnormality. Also to check stock position of all chemicals and reporting to supervisor for arrangement of external suppliers.Monitoring the external service of contractor engaged for makeup water transportation by non- drinking water tankers and check storage tank level. Also to monitor LPG tank level for arrangement of external supplier and reporting to supervisor

Monitoring, daily recording and reporting of quantity of NG supply and makeup water supply at plantPerforms assigned priority tasks or special jobs under the supervision of Day supervisor

Trouble Shooting:Report any problem affecting the production to the superiors to ensure proper information flow and speedy resolution.

Review plant operation parameters against the standard to identify trouble and take countermeasure as per standard

Act as a support to main plants on non-routine plant and process problems.

Additional Duties and Responsibilities

Knowledge, Skills and/or Abilities required

  • Basic operation skill related to utility plants
  • Computer Skill to prepare reports.
  • Dynamic, self-motivated, problem solving

Minimum Education Qualification (Education Degree)

Diploma in Engineering

Any preferred professional training

  • Utility operational skill
  • Chemical handling
  • Gas testing

Professional Experience (Must haves)

6 + years of experience in utility operation (like in RM, DR, EAF-CC, Compressed air plant, NG Station, Fire water system) of steel plant, fertilizer plant or in petrochemical plant

Previous Experience/exposure Recommendations

  • 3 + experience in operation of RM, DR, EAF-CC, Compressed air plant, NG Station, Fire water system in large steel plant, fertilizer plant or in petrochemical plant utility department
  • 2 + years in plant trouble shooting & emergency handling & water analysis
  • 2 + years’ experience as team leader or Supervisor in steel plant, fertilizer plant or in petrochemical plant utility department with high availability & implementing HSE policy
  • 2 + years of experience PLC and DCS system for control of plant operation

Recommended Skills

  • Compressed Air
  • Data Analysis
  • Engineering
  • Maintenance
  • Medical Emergency
  • Problem Solving
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